HL Wire cutting Control System Operation Manual
I. System Introduction:
HL ® system is currently one of the most popular wire cutting control systems available. Its powerful features, high
reliability and high stability have been widely recognized throughout the industry.
TheHL PCI version changes the originalHL® ISA interface to the more advanced PCI interface. As PCI interface of
advanced features makes the bus of HL PCI card and machine control part better separate, HL ® system is further
enhanced on anti-interference capability and stability. Furthermore, the wire installation is less complicated and
maintenance is simplified. TheHL® PCI card requires less computer configuration and better compatibility than ISA card.
It can be started without a hard disk or a floppy disk.
II. Main Features:
1. A multi-control function, that one computer can controls as many as four machines to cut different workpieces at the
same time, and be used for programming while machinig.
2. Taper processing adopts a 4 or 5-axis link-move control technology. The two taper machining methods of top-bottom
different shapes and simply angle-input, make taper processing become faster and easier. It can also process changed-taper
and equal arc.
3. Simulate machinig, fast show machining track, particularly the track of that taper and top-bottom sides of top-bottom
different shape workpiece, and display the coordinates of final point.
4. Real-time display graphics machining process, by switching the screen, monitoring the machining status of four
machines at the same time, and shows the relative coordinates of X, Y, J and absolute coordinates of X, Y, U, V, and other
5. Power off protection, that if sudden power off during machining, each machine automaticly returns to machining status
after power on. The storaged documents in system can be long-term retained.
6. Accurate adjust calculation to the base-plane and wire frame distance. Offset in U and V direction to the offset by the
guided pulley cutting point, to enhance the accuracy of taper machining, the accuracy of big taper cutting is significantly
better than similar software.
7. Scan gallery to quickly find the necessary documents.
8. Mo wire offset (not necessarily increase the transition circle), the machining scale adjustments, coordinate
transformation, the recycle machining, the stepper motor speed, automatic short-circuit regression, and other features.
9. Can start machining from any segment, and stop at any segment. Can forward / reverse machining.
10. Can set (or cancel) at any time pause after machining present segment instructions.
11.Pause, stop and short-circuit automatically rolled back and short-circuit long time (one minute) alarm.
12. Data conversion between AUTOCAD DXF format and ISOG format.
13. Access to customer network systems, exchange of data and monitor each machining process in network system
14. Machining interpolated radius up to 1,000 meters.
15. Machining automaticlly accumulate working hours, easy for production management.
16. Machine installed with optical scale, can realize loop-back control.
17. Multi-time cutting function designed for medium wire-speed machine.